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Performance System

Built for Cleanliness, Traceability and Speed

Safety


ATEX Compliance: ATEX-certified equipment can be used wherever required by hazardous-area classification.


  • Storage Isolation: Raw material storage areas, even when holding hundreds of tons, can be separated into

    fire compartments according to product flashpoints.


  • Local Ventilation: Dedicated extraction systems can be installed directly in dosing areas handling volatile products.


  • Forklift-Free Operation: Normal production does not require high-lift forklifts in the dosing area.


  • No Plastic or PTFE Piping: Stainless-steel piping avoids materials that can melt or deteriorate in case of fire.


  • External Vent Collection: Refilling vents can be collected and discharged outside the building.


  • High Cleanliness: The compact and simple layout makes the plant easy to keep clean.


  • Nitrogen Protection: All raw materials remain protected under nitrogen.


  • Earthquake Resistance: Despite its large storage capacity, the compact structure can be designed to withstand

    severe seismic conditions.

Quality & Precision


Ultra-Precise Dosing: High dosing accuracy, including drop-by-drop dispensing when required.


  • Error-Proof Mixing: Mixing errors are prevented through mandatory dual barcode verification for every material movement.


  • Full Traceability: Complete and secure production records. Weighed quantities cannot be altered or overwritten.


  • Batch Segregation: A new raw material lot cannot be loaded until the previous lot has been completely used.


  • Overfill Protection: Software controls prevent containers from being overfilled.


  • Real-Time Inventory: Raw material inventory is continuously and automatically updated.


  • Contamination Prevention: Easy-to-clean nitrogen-driven pumps minimize the risk of cross-contamination.


  • Drip-Free Loading: Double-seal loading valves prevent leakage and dripping.


  • Nitrogen Protection: All raw materials are kept under nitrogen. Partially used, unprotected drums are not left in

    the receiving warehouse, reducing the need for repeated quality checks.


  • Pharmaceutical-Grade Cleanliness: The system is designed to maintain extremely high cleanliness standards.

Reliability


Minimal Downtime: Even in fully automatic operation, the risk of production stoppage is very low because the workload

is distributed across multiple independent devices.


Robust Valves: Ball valves are extremely reliable and require virtually no maintenance.

Flexibility


Manual to Automatic: The plant can start in fully manual mode and later be upgraded to fully automatic operation.


  • Manual Backup: Even when fully automated, the system can still operate manually whenever required.


  • Easy Expansion: Additional racks, raw materials and production capacity can be added over time.


  • Offline Additions: Materials not connected to the dosing line can still be added on the same weighing scale.


  • Easy Relocation: The plant can be dismantled and relocated to another building, or even resold if required.


  • Standard Batch Storage: Standard batches can also be stored and later dispensed or sold in smaller quantities.


  • Flexible AMRs: AMRs are not restricted to a fixed route and can move throughout the facility as required.


  • Suitable for companies of any size, from large industrial plants to small or artisanal producers.

Productivity


High Output: Within a very compact footprint and with minimal staffing, the fully automatic system can produce hundreds

of batches per day across a wide range of batch sizes and perform many thousands of individual dosing operations.


  • High Manual Productivity: Manual operation also provides high throughput, although naturally requiring more personnel.


  • Low CAPEX & OPEX: The main investment and operating cost advantages have already been outlined.

Other Applications


This system can also be applied to other industries involving the precise dosing and mixing of liquid products.


  • Essential Oils — Nitrogen-protected storage limits oxidation of sensitive natural extracts, while ultra-short piping keeps

    cross-contamination risk to a minimum. 


  • Cosmetics — Modular racks scale from small specialty actives to high-volume base ingredients within the same dosing line. 


  • Personal Care — One batch–one container traceability supports the documentation and quality control personal care

    formulations require. 


  • Pharmaceutical Ingredients — Hazard-class segregation, nitrogen blanketing, and full batch traceability align with

    the controlled handling pharma raw materials demand.


• Paints & Coatings — Accurate dosing of pigments, resins, solvents and additives supports consistent formulations,

while closed piping and nitrogen protection help reduce contamination, oxidation and solvent exposure.


• Petrochemicals — Modular high-capacity storage and dosing can handle solvents, hydrocarbons and process additives,

with ATEX-compatible equipment, nitrogen blanketing and full batch traceability where required.